About Company:
Dangote Group is one of Nigeria’s most diversified business conglomerates with a hard – earned reputation for excellent business practices and products’ quality with its operational headquarters in the bustling metropolis of Lagos, Nigeria in West Africa.
Job Description:
- Provide leadership and technical direction for all mechanical assets and systems across the refinery (and associated utilities), ensuring plant reliability, availability, integrity, and statutory compliance.
- The DGM, Mechanical drives strategic maintenance, condition-based/reliability-centered programs, shutdown/turnaround planning, and continuous improvement to support safe, cost‑effective, and sustainable production in line with DSR’s business objectives.
Key Accountabilities
Strategy & Governance:
- Translate business plans into mechanical asset strategies, policies, standards, and lifecycle plans (design → operate → maintain → upgrade/retire).
- Champion Reliability-Centered Maintenance (RCM), Asset Criticality Ranking, and Root Cause Analysis (RCA) across all mechanical disciplines.
- Establish and enforce Mechanical Integrity and change management (MOC) processes aligned with statutory and OEM requirements.
- Own mechanical sections’ KPIs, dashboards, and governance cadences, drive continuous improvement and cost optimization.
Operations & Maintenance Leadership:
- Lead planning and execution of preventive, predictive, and corrective maintenance on critical equipment: melting/processing trains, boilers, steam systems, turbines, power transmission, conveyors, crystallizers, centrifugals, vacuum pans, pumps, gearboxes, compressors, utilities (water, air, cooling water systems), and packaging lines.
- Ensure robust maintenance planning & scheduling (weekly, monthly, annual), spares optimization, and work order management through the CMMS.
- Drive Turnaround/Shutdown scope development, critical path scheduling, resource loading, and flawless execution.
- Assure quality of maintenance works, adherence to SOPs, and proper documentation/as-built updates.
Reliability & Performance:
- Implement condition monitoring (vibration analysis, thermography, oil analysis) and predictive maintenance programs to reduce unplanned downtime.
- Lead RCFA/RCA on chronic failures; institutionalize lessons learned and design-out solutions.
- Optimize equipment performance (OEE, MTBF, MTTR) and energy efficiency; eliminate bottlenecks and chronic losses.
- Benchmark against internal/external best practice; deploy Kaizen/Lean/Six Sigma initiatives where relevant.
Projects, Turnarounds & Modifications:
- Co-lead mechanical scope in capex projects (brownfield/greenfield), from design reviews (HAZOP/HAZID) to commissioning & start-up.
- Manage retrofits, upgrades, debottlenecking, and fabrication through in-house workshops and vendors, ensuring quality and compliance.
- Ensure MOC, design standards, and asset data integrity are maintained throughout the project lifecycle.
HSE & Compliance:
- Enforce Zero Harm culture and compliance with OSHA/Factory Acts, pressure vessel/boiler codes, lifting equipment regulations, and OEM standards.
- Conduct/oversee risk assessments (JSA, PTW, Lockout/Tagout, confined space) and ensure timely closure of audit actions.
- Maintain statutory records, certifications, and inspections for mechanical assets.
People Leadership & Capability:
- Build a high‑performing team: support recruitment, coach, and develop mechanical managers/engineers/technicians; define roles, succession pipelines, and development plans.
- Drive cross-functional collaboration with Operations, Electrical & Instrumentation, Projects, HSE, QA/QC, and Supply Chain.
- Foster a culture of discipline, accountability, data-driven decisions, and continuous learning.
Financial & Supply Chain Management:
- Own the mechanical OPEX/CAPEX budgets; deliver cost savings without compromising asset integrity or safety.
- Optimize spare parts strategy (critical spares, safety stock,local sourcing), vendor qualifications, and service agreements.
- Validate technical scopes, TCO, and commercial evaluations with Procurement.
Requirements:
- Internal: Operations/Production, E&I/Automation, Projects/Engineering, HSE, QA/QC, Supply Chain, Finance, HR/L&D.
- External: OEMs, EPCs, service contractors, regulatory/inspection bodies, utilities providers.
- Decision Rights & Authority
- Approve mechanical maintenance plans, shutdown scopes, and resource allocation within delegated limits.
- Technical approval for mechanical specs, workmanship quality, and acceptance of completed works.
- Recommend capex, vendor selection, and major repairs/overhauls to the GM/Plant Director.
- Enforce asset integrity and HSE compliance; stop work authority where safety is compromised.
Qualifications and Skills:
Education:
- B.Eng. / B.Sc. in Mechanical Engineering (or related discipline) - required
- M.Eng./MBA — added advantage
- COREN or equivalent professional registration - preferred.
Experience:
- 12–18+ years post‑qualification experience in heavy process industries (sugar, food & beverage, FMCG, cement, chemicals, petrochemicals, pulp & paper, or power).
- At least 5+ years in senior leadership (multi-section/multi-plant responsibility).
- Proven leadership of turnarounds, RCM/TPM, and reliability programs.
Technical Skills:
- Expert knowledge of rotating and static equipment (pumps, gearboxes, conveyors, boilers, pressure vessels, heat exchangers, turbines, crystallizers, centrifugals).
- Proficiency in RCM, RCA, condition monitoring, precision maintenance, alignment/balancing.
- Strong in maintenance planning & scheduling, and spares strategy.
- Working knowledge of HSE systems, PTW/LOTO, and relevant codes/standards.
Leadership & Behavioral Competencies:
- Strategic thinking, data‑driven decision making, and strong execution discipline.
- Excellent stakeholder engagement, vendor management, and influencing skills.
- People development, coaching, delegation, and performance management.
- High integrity, resilience, and results orientation.
Certifications (Preferred/Added Advantage):
- Project Management (e.g., PMP/Prince2)
- Vibration Analysis/Condition Monitoring certifications
- Boiler/Pressure Vessel inspection/competency certifications (as applicable).
Working Conditions:
- Plant/industrial environment with exposure to noise, heat, rotating/pressurized equipment; use of PPE is mandatory.
- Shift/extended hours during shutdowns/turnarounds and critical interventions.
- Travel: Up to 20–30% between DSR sites.
Salary
Very attractiveApplication Closing Date: Not specified
Application Instructions:
Click the button below to apply
Job Information
Deadline
Not specified
Job Type
Full-time
Industry
Manufacturing
Work Level
Manager (Staff Supervisor)
City
Apapa
State
Lagos
Country
Nigeria